Ethylene glycol

Ethylene glycol
Identifiers
CAS number 107-21-1 YesY
PubChem 174
Properties
Molecular formula C2H6O2
Molar mass 62.068 g/mol
Density 1.1132 g/cm³
Melting point

−12.9 °C (260 K)

Boiling point

197.3 °C (470 K)

Solubility in water Miscible with water
in all proportions.
Viscosity 1.61 × 10−2 N*s / m2[1]
Hazards
MSDS External MSDS
EU classification Harmful (Xn)
R-phrases R22 R36
S-phrases S26 S36 S37 S39 S45 S53
NFPA 704
NFPA 704.svg
1
1
0
Flash point 111 °C (closed cup)
Autoignition
temperature
410 °C
Related compounds
Related diols Propylene glycol
Diethylene glycol
Triethylene glycol
Polyethylene glycol
 YesY (what is this?)  (verify)
Except where noted otherwise, data are given for materials in their standard state (at 25 °C, 100 kPa)
Infobox references

Ethylene glycol (IUPAC name: ethane-1,2-diol) is an organic compound widely used as an automotive antifreeze and a precursor to polymers. In its pure form, it is an odorless, colorless, syrupy, sweet-tasting liquid. Ethylene glycol is toxic, and ingestion can result in death.

Ethylene glycol is not to be confused with diethylene glycol, a heavier ether diol, or with polyethylene glycol, a nontoxic polyether polymer.

Contents

Production

Historical aspects and natural occurrence

Ethylene glycol was first prepared in 1859 by the French chemist Charles-Adolphe Wurtz from ethylene glycol diacetate via saponification with potassium hydroxide and, in 1860, from the hydration of ethylene oxide. There appears to have been no commercial manufacture or application of ethylene glycol prior to World War I, when it was synthesized from ethylene dichloride in Germany and used as a substitute for glycerol in the explosives industry.

In the United States, semi-commercial production of ethylene glycol via ethylene chlorohydrin started in 1917. The first large-scale commercial glycol plant was erected in 1925 at South Charleston, West Virginia, by Carbide and Carbon Chemicals Co. (now Union Carbide Corp.). By 1929, ethylene glycol was being used by almost all dynamite manufacturers.

In 1937, Carbide started up the first plant based on Lefort's process for vapor-phase oxidation of ethylene to ethylene oxide. Carbide maintained a monopoly on the direct oxidation process until 1953 when the Scientific Design process was commercialized and offered for licenses.

This molecule has been observed in outer space.[2]

Current methods

Ethylene glycol is produced from ethylene (ethene), via the intermediate ethylene oxide. Ethylene oxide reacts with water to produce ethylene glycol according to the chemical equation-

C2H4O + H2O → HOCH2CH2OH

This reaction can be catalyzed by either acids or bases, or can occur at neutral pH under elevated temperatures. The highest yields of ethylene glycol occur at acidic or neutral pH with a large excess of water. Under these conditions, ethylene glycol yields of 90% can be achieved. The major byproducts are the ethylene glycol oligomers diethylene glycol, triethylene glycol, and tetraethylene glycol. About 6.7 billion kilograms are produced annually.[3]

Uses

Approximately 60% of ethylene glycol is consumed for antifreeze, and the remainder is mainly used as a precursor to polymers. Because this material is cheaply available, it finds many niche applications.[3]

Coolant and heat transfer agent

The major use of ethylene glycol is as a medium for convective heat transfer in, for example, automobiles and liquid cooled computers. Ethylene glycol is also commonly used in chilled water air conditioning systems that place either the chiller or air handlers outside, or systems that must cool below the freezing temperature of water. In geothermal heating/cooling systems, ethylene glycol is the fluid that transports heat through the use of a geothermal heat pump. The ethylene glycol either gains energy from the source (lake, ocean, water well) or dissipates heat to the source, depending if the system is being used for heating or cooling.

Due to its low freezing point and tendency to form glasses, ethylene glycol resists freezing. A mixture of 60% ethylene glycol and 40% water does not freeze until temperatures below -45 °C.[3] Diethyleneglycol behaves similarly. It is used as a deicing fluid for windshields and aircraft. The antifreeze capabilities of ethylene glycol have made it an important component of vitrification (anti-crystallization) mixtures for low-temperature preservation of biological tissues and organs.

Ethylene glycol disrupts hydrogen bonding when dissolved in water. Pure ethylene glycol freezes at about -12 °C, but when intermixed with water molecules, neither can readily form a solid crystal structure, and therefore the freezing point of the mixture is depressed significantly. The minimum freezing point is observed when the ethylene glycol percent in water is about 70%, as shown below. This is the reason pure ethylene glycol is not used as an antifreeze--water is a necessary component as well.

Ethylene glycol freezing point vs. concentration in water
Weight Percent EG (%) Freezing Point (deg F) Freezing Point (deg C)
0 32 0
10 25 -4
20 20 -7
30 5 -15
40 -10 -23
50 -30 -34
60 -55 -48
70 -60 -51
80 -50 -45
90 -20 -29
100 10 -12

However, the boiling point for aqueous ethylene glycol increases monotonically with increasing ethylene glycol percentage. Thus, the use of ethylene glycol not only depresses the freezing point but also elevates the boiling point such that the operating range for the heat transfer fluid is broadened on both ends of the temperature scale. The increase in boiling temperature is due to pure ethylene glycol having a much higher boiling point and lower vapour pressure than pure water; there is no chemical stabilisation against boiling of the liquid phase at intermediate compositions, as there is against freezing.

Ethylene glycol boiling point vs. concentration in water
Weight Percent EG (%) Boiling Point (deg F) Boiling Point (deg C)
0 212 100
10 215 102
20 215 102
30 220 104
40 220 104
50 225 107
60 230 110
70 240 116
80 255 124
90 285 140
100 387 197

Precursor to polymers

In the plastics industry, ethylene glycol is important precursor to polyester fibers and resins. Polyethylene terephthalate, used to make plastic bottles for soft drinks, is prepared from ethylene glycol.

Hydrate inhibition

Because of its high boiling point and affinity for water, ethylene glycol is a useful desiccant. Ethylene glycol is widely used to inhibit the formation of natural gas clathrates (hydrates) in long multiphase pipelines that convey natural gas from remote gas fields to an onshore processing facility. Ethylene glycol can be recovered from the natural gas and reused as an inhibitor after purification treatment that removes water and inorganic salts.

Natural gas is dehydrated by ethylene glycol. In this application, ethylene glycol flows down from the top of a tower and meets a rising mixture of water vapor and hydrocarbon gases. Dry gas exits from the top of the tower. The glycol and water are separated, and the glycol recycled. Instead of removing water, ethylene glycol can also be used to depress the temperature at which hydrates are formed. The purity of glycol used for hydrate suppression (mono-ethylene glycol) is typically around 80%, whereas the purity of glycol used for dehydration (tri-ethylene glycol) is typically 95-99+%. Moreover, the injection rate for hydrate suppression is much lower than the circulation rate in a glycol dehydration tower.

Niche applications

Minor uses of ethylene glycol include the manufacture of capacitors, as a chemical intermediate in the manufacture of 1,4-dioxane and as an additive to prevent corrosion in liquid cooling systems for personal computers. Ethylene glycol is also used in the manufacture of some vaccines, but it is not itself present in these injections. It is used as a minor (1–2%) ingredient in shoe polish and also in some inks and dyes. Ethylene glycol has seen some use as a rot and fungal treatment for wood, both as a preventative and a treatment after the fact. It has been used in a few cases to treat partially rotted wooden objects to be displayed in museums. It is one of only a few treatments that are successful in dealing with rot in wooden boats, and is relatively cheap. Ethylene glycol may also be one of the minor ingredients in screen cleaning solutions, along with the main ingredient isopropyl alcohol. Ethylene glycol is commonly used as a preservative for biological specimens, especially in secondary schools during dissection as a safer alternative to formaldehyde. It can also be used in killing jars.

Chemical reactions

Ethylene glycol is used as a protecting group for carbonyl groups in organic synthesis. Treating a ketone or aldehyde with ethylene glycol in the presence of an acid catalyst (e.g., p-toluenesulfonic acid; BF3•Et2O) gives the corresponding a 1,3-dioxolane, which is resistant to bases and other nucleophiles. The 1,3-dioxolane protecting group can thereafter be removed by further acid hydrolysis.[4] In this example, isophorone was protected using ethylene glycol with p-toluenesulfonic acid in moderate yield. Water was removed by azeotropic distillation to shift the equilibrium to the right.[5]

Ethylene glycol protecting group.png

Toxicity

Ethylene glycol is moderately toxic with an oral LDLO = 786 mg/kg for humans.[6] The major danger is due to its sweet taste. Because of that, children and animals are more inclined to consume large quantities of it than they are other poisons. Upon ingestion, ethylene glycol is oxidized to glycolic acid which is, in turn, oxidized to oxalic acid, which is toxic. It and its toxic byproducts first affect the central nervous system, then the heart, and finally the kidneys. Ingestion of sufficient amounts can be fatal if untreated.[7]

According to the annual report of the American Association of Poison Control Centers' National Poison Data System in 2007, there were about 1000 total cases resulting in 16 deaths. The 2008 American Association of Poison Control Centers' National Poison Data System annual report lists 7 deaths.(Toxicity, Ethylene Glycol)

In the environment

References

  1. Elert, Glenn. "Viscosity". The Physics Hypertextbook. http://hypertextbook.com/physics/matter/viscosity/. Retrieved 2007-10-02. 
  2. J. M. Hollis, F. J. Lovas, P. R. Jewell, L. H. Coudert (2002-05-20). "Interstellar Antifreeze: Ethylene Glycol". The AstroPhysical Journal 571: L59–L62. doi:10.1086/341148. 
  3. 3.0 3.1 3.2 Siegfried Rebsdat1 and Dieter Mayer "Ethylene Glycol” in Ullmann’s Encyclopedia of Industrial Chemistry, 2002, Wiley-VCH, Weinheim.doi:10.1002/14356007.a10_101.
  4. Theodora W. Greene, Peter G. M. Wuts (1999). Protective Groups in Organic Synthesis (Third ed.). John Wiley & Sons. pp. 312–322. ISBN 0-471-16019-9. 
  5. J. H. Babler, N. C. Malek and M. J. Coghlan (1978). "Selective hydrolysis of α,β- and β,γ-unsaturated ketals: method for deconjugation of β,β-disubstituted α,β-unsaturated ketones". J. Org. Chem. 43 (9): 1821–1823. doi:10.1021/jo00403a047. 
  6. Safety Officer in Physical Chemistry (November 23, 2009). "Safety (MSDS) data for ethylene glycol". Oxford University. http://msds.chem.ox.ac.uk/ET/ethylene_glycol.html. Retrieved December 30, 2009. 
  7. Ethylene glycol. National Institute for Occupational Safety and Health. Emergency Response Database. August 22, 2008. Retrieved December 31, 2008.

External links